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Ultra-Low-Impedance Robotic Gripper for High-Bandwidth and Transparent Physical Interaction

Joon Lee, Ari Choi, Seokhwan Jeong

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Key figure (auto-extracted from paper)
A novel direct-drive differential gripper achieves ultra-low inertia and impedance, enabling high-bandwidth, sensorless force control for dexterous manipulation.
Robotic Gripper Direct-Drive Differential Mechanism Low-Impedance Sensorless Force Estimation Dexterous Manipulation

Problem

Conventional robotic grippers suffer from high mechanical impedance, limited control bandwidth, and reliance on external force sensors due to bulky actuators and high gear ratios that degrade physical transparency.

Approach

The researchers integrated direct-drive motors with a 1:2 low-ratio differential transmission, centralizing actuator mass at the base to minimize moving inertia while amplifying torque for flexion movements.

Key results

  • Motor contribution to system inertia reduced to 0.236%
  • Delivered 15 N nominal grasping force and 3.1 N fingertip force per finger
  • Maintained mechanical impedance below 700 N/m within typical human manipulation frequencies
  • Successfully demonstrated grasping of everyday objects and complex unscrewing tasks

Why it matters

Provides a hardware foundation for highly responsive, sensorless proprioceptive force estimation and robust physical interaction in dynamic robotic applications.

Abstract

Conventional robotic grippers relying on external force sensors or high gear-ratio actuators suffer from high me- chanical impedance and limited control bandwidth. To address these limitations, this study proposes a novel 9-DOF, three- fingered Direct-Drive Differential (DDD) gripper that integrates DD motors with an low gear ratio (1:2) differential transmission. This mechanism centralizes the actuator mass at the base to achieve an ultra-low inertia design, while the differential architecture couples motors in parallel to amplify torque for flexion movements. Performance evaluations demonstrate that the prototype delivers a nominal grasping force of 15 N and a fingertip force of 3.1 N, while maintaining a remarkably low system inertia (motor contribution of 0.236%) and mechanical impedance (<700 N/m) within the typical human manipulation frequency range. The proposed hardware successfully resolves the trade-offs among torque, transparency, and kinematics, establishing a robust foundation for highly responsive, sensorless proprioceptive force estimation in dynamic environments.

Index terms

Grippers and Other End-Effectors Multifingered Hands In-Hand Manipulation

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