SAQIEL: Ultra-Light and Safe Manipulator with Passive 3D Wire Alignment Mechanism

Improving the safety of collaborative manipula- tors necessitates the reduction of inertia in the moving part. Within this paper, we introduce a novel approach in the form of a passive 3D wire aligner, serving as a lightweight and low-friction power transmission mechanism, thus achieving the desired low inertia in the manipulator’s operation. Through the utilization of this innovation, the consolidation of hefty actua- tors onto the root link becomes feasible, consequently enabling a supple drive characterized by minimal friction. To demonstrate the efficacy of this device, we fabricate an ultralight 7 degrees of freedom (DoF) manipulator named SAQIEL, boasting a mere 1.5 kg weight for its moving components. Notably, to mitigate friction within SAQIEL’s actuation system, we employ a distinctive mechanism that directly winds wires using motors, obviating the need for traditional gear or belt-based speed reduction mechanisms. Through a series of empirical trials, we substantiate that SAQIEL adeptly strikes balance between lightweight design, substantial payload capacity, elevated veloc- ity, precision, and adaptability. Tendon/Wire Mechanism, Robot Safety, Redundant Robots