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Standing Tall: Sim to Real Fall Classification and Lead Time Prediction for Bipedal Robots

Gokul Prabhakaran, J.W Grizzle, M. Eva Mungai

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Key figure (auto-extracted from paper)
A real-time fall prediction algorithm achieves high accuracy and sufficient lead time on a full-sized bipedal robot, enabling effective recovery from both simulated and physical disturbances.
Bipedal robots Fall prediction Real-time inference Sim-to-real Humanoid safety Lead time prediction

Problem

Bipedal robots struggle with stability in unstructured environments, yet existing fall prediction methods lack real-time capability, adequate lead time, or robustness to diverse physical faults on full-sized humanoids.

Approach

The authors adapt a 1D CNN-based prediction framework to run online in real-time on the Digit robot, validating it across simulation and hardware while analyzing and improving its robustness to omnidirectional disturbances.

Key results

  • Real-time implementation matches offline accuracy with zero false positives
  • Achieves 1.1s average lead time and 0.03s max lead time error
  • Demonstrates 0.97 recovery rate in simulation when triggering recovery controllers
  • Fine-tuning strategy reduces average false positive rate by 0.05 and max lead time error by 1.19s

Why it matters

Provides a validated, real-time safety framework that enables full-sized humanoid robots to reliably detect falls and execute recovery strategies in dynamic, real-world settings.

Abstract

This paper extends a previously proposed fall prediction algorithm to a real-time (online) setting, with im- plementations in both hardware and simulation. The system is validated on the full-sized bipedal robot Digit, where the real- time version achieves performance comparable to the offline implementation while maintaining a zero false positive rate, an average lead time (defined as the difference between the true and predicted fall time) of 1.1s (well above the required minimum of 0.2s), and a maximum lead time error of just 0.03s. It also achieves a high recovery rate of 0.97, demonstrating its effectiveness in real-world deployment. In addition to the real- time implementation, this work identifies key limitations of the original algorithm, particularly under omnidirectional faults, and introduces a fine-tuned strategy to improve robustness. The enhanced algorithm shows measurable improvements across all evaluated metrics, including a 0.05 reduction in average false positive rate and a 1.19s decrease in the maximum error of the average predicted lead time.

Index terms

Failure Detection and Recovery Humanoid Robot Systems Hardware-Software Integration in Robotics

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