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Development of Adaptive-Limb Transformable Robot for Portable and Replaceable End-Effectors with Compact Lock-Spin Mechanisms

Jin Hirai, Takuma Hiraoka, Masanori Konishi, Hiromi Tada, Kunio Kojima, Kei Okada

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AI summary

Key figure (auto-extracted from paper)
A bipedal robot autonomously swaps multiple end-effectors on-site using a 7-DoF limb and a novel compact Lock-Spin mechanism, enabling adaptive locomotion and manipulation.
Transformable robots End-effector replacement Lock-Spin mechanism Adaptive locomotion Compact actuation Legged robotics

Problem

Transformable robots struggle to expand their task range because carrying and replacing multiple end-effectors on-site typically requires bulky external devices or lacks continuous rotational functionality.

Approach

The authors design a bipedal robot with a 7-DoF limb that reaches its own body to swap end-effectors, utilizing a novel compact Lock-Spin mechanism that integrates an air cylinder inside a hollow motor to enable precise, torque-transmitting, continuous rotation.

Key results

  • 7-DoF limb enables on-site end-effector replacement without external devices
  • Compact Lock-Spin mechanism transmits continuous torque within a 58.2 mm housing
  • High replacement success rate maintained across angular misalignments up to 8 degrees
  • Robot switches between walking, wheeled locomotion, and manipulation using swapped tools

Why it matters

Enables agile, multi-tasking mobile robots for disaster response and uneven terrain where rapid tool swapping and adaptive locomotion are critical.

Abstract

Transformable robots adapt to various environments by changing their shape or functionality. The robots are able to further expand their task range by replacing their end-effectors (EEs). In this letter, we propose an adaptive-limb transformable robot capable of replacing multiple types of mounted EEs. First, 7 degrees of freedom (DoF) limbs can reach multiple types of EEs mounted on the front body surface, and replace them using that single limb without relying on external devices. Second, we develop a compact Lock-Spin mechanism that integrates a locking mech- anism into the rotor of the motor to enable continuous rotation. Experimental results demonstrate that the proposed transformable robot can replace EEs on-site and that this replacement enables locomotion and manipulation adapted to the environment.

Index terms

Legged Robots Mechanism Design Grippers and Other End-Effectors

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