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A 3-Degrees-Of-Freedom Lightweight Flexible Twisted String Actuators (TSAs)-Based Exoskeleton for Wrist Rehabilitation

Mihai Dragusanu, Nicolas Guinet, Bhivraj Suthar, Tommaso Lisini Baldi, Domenico Prattichizzo, Monica Malvezzi

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Key figure (auto-extracted from paper)
A lightweight, TSA-powered 3-DOF wrist exoskeleton achieves precise, low-error tracking and sufficient torque to enable effective, customizable rehabilitation exercises.
Wearable robotics Twisted string actuators Wrist rehabilitation Tendon-driven exoskeleton Rehabilitation robotics

Problem

Traditional wrist rehabilitation requires intensive therapist supervision, while existing cable-driven exoskeletons often suffer from high inertia, bulk, and complex transmission mechanisms that limit wearability and comfort.

Approach

The authors developed a 3-DOF tendon-driven exoskeleton powered by twisted string actuators that eliminates gears and pulleys, reducing weight and encumbrance while enabling precise, adaptable wrist motion tracking and assistance.

Key results

  • Achieved low tracking errors (RMSE ≤ 1°) during guided rehabilitation exercises
  • Delivered required range of motion: 115° flexion/extension, 70° radial/ulnar deviation, 150° pronation/supination
  • Provided sufficient therapeutic torque (0.35 Nm for flexion/extension and deviation, 0.06 Nm for pronation/supination)
  • Demonstrated a lightweight, modular prototype with integrated safety, tracking, and control systems

Why it matters

Provides clinicians and rehabilitation engineers with a portable, precise, and comfortable wearable platform to enhance patient recovery and reduce reliance on constant therapist supervision.

Abstract

This letter introduces a lightweight, three-degrees-of- freedom exoskeleton for wrist rehabilitation powered by Twisted String Actuators (TSAs), specifically designed to support flex- ion/extension, radial/ulnar deviation, and pronation/supination movements. Leveraging the high power-to-weight ratio of TSA actuation system, the exoskeleton ensures effective, comfortable, and personalized rehabilitation exercises. The device comprises five TSAs arranged in a tendon-driven configuration, enabling precise control and adaptability to various user anatomies. The experi- mental evaluations was conducted on a prototype demonstrating the device’s ability to accurately replicate wrist movements guided by a physiotherapist, achieving low tracking errors (RMSE ≤ 1◦). The exoskeleton effectively achieves the desired wrist range of motion—115◦for flexion/extension, 70◦for radial/ulnar devia- tion, and 150◦for pronation/supination—with torque capabilities suitable for rehabilitation purposes (0.35 Nm for flexion/extension and radial/ulnar deviation, and 0.06 Nm for pronation/supination).

Index terms

Prosthetics and Exoskeletons Rehabilitation Robotics Soft Robot Materials and Design

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