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LEGO: Latent-Space Exploration for Geometry-Aware Optimization of Humanoid Kinematic Design

JiHwan Yoon, Taemoon Jeong, Jeongeun Park, Chanwoo Kim, Jaewoon Kwon, Yonghyeon Lee, Kyungjae Lee, Sungjoon Choi

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Key figure (auto-extracted from paper)
Automated discovery of task-specific humanoid kinematic structures by learning a geometry-preserving latent space from existing designs and optimizing directly against human motion data.
Robot morphology optimization Latent space learning Screw theory Motion retargeting Kinematic design Data-driven robotics

Problem

Robot kinematic design traditionally relies on human intuition due to the vast, unstructured design space and the difficulty of defining task-specific loss functions.

Approach

The method learns a compact, isometric latent space from a dataset of real robot designs using screw-theory representation, then optimizes kinematic structures in this space using gradient-free search guided by motion retargeting and Procrustes analysis against human motion.

Key results

  • Screw-theory representation enables scalable encoding of joint axes and positions.
  • Isometric autoencoder learns a geometry-preserving latent space from 30 real robot designs.
  • Gradient-free latent optimization discovers parsimonious upper-body structures tailored to specific human motions.
  • Framework successfully bridges human motion data and robot kinematics without manual loss engineering.

Why it matters

It enables automated, data-driven robot morphology design that reduces manual engineering effort and improves task-specific performance.

Abstract

Designing robot morphologies and kinematics has traditionally relied on human intuition, with little systematic foundation. Motion–design co-optimization offers a promising path toward automation, but two major challenges remain: (i) the vast, unstructured design space and (ii) the difficulty of constructing task-specific loss functions. We propose a new paradigm that minimizes human involvement by (i) learning the design search space from existing mechanical designs, rather than hand-crafting it, and (ii) defining the loss directly from human motion data via motion retargeting and Procrustes analysis. Using screw-theory-based joint axis representation and isometric manifold learning, we construct a compact, geometry-preserving latent space of humanoid upper body designs in which optimization is tractable. We then solve design optimization in this latent space using gradient-free optimization. Our approach establishes a principled framework for data-driven robot design and demonstrates that leveraging existing designs and human motion can effectively guide the automated discovery of novel robot design. Project page: https://jihwan-yoon-page.github.io/legopt/

Index terms

Mechanism Design Methods and Tools for Robot System Design Optimization and Optimal Control

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