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Curvature-Based Continuous Steering of Stiffness-Dominant Concentric Tube Robots

Luhao Xie, Lifeng Zhu, Xiaoliang Jin, Aiguo Song

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A curvature-based optimization method enables fast, accurate continuous steering of concentric tube robots to match time-varying target paths.
Concentric tube robots curvature-based control continuous steering stiffness-dominant model minimally invasive surgery shape fitting

Problem

Existing concentric tube robot controllers focus on tip pose rather than the full robot shape, risking collisions in confined spaces, while current full-shape control methods are computationally too expensive for real-time continuous steering.

Approach

By exploiting the stiffness-dominant model, the method optimizes tube translations to match target curvature segments first, then searches for optimal tube rotations to align spatial orientation, avoiding costly full morphology evaluations.

Key results

  • Curvature-domain optimization drastically reduces computational cost for shape fitting
  • Achieves 0.98 mm RMSE and 0.46 mm median error on time-varying trajectories
  • Processes control updates in 0.1 to 0.3 seconds per frame on a single CPU
  • Successfully aligns entire robot shape with arbitrary target paths without follow-the-leader constraints

Why it matters

Enables safe, real-time navigation of continuum robots through confined anatomical passages for advanced minimally invasive surgery.

Abstract

Existing works on controlling a concentric tube robot (CTR) mostly focus on the trajectory of its tip position or pose. In order to safely send CTRs in a confined lumen space, we propose to continuously steer the CTRs so that its entire shape will always attempt to approximate target curves over time. We focus on stiffness-dominant CTRs. Considering the differential geometry of such CTR shapes, we propose to work on the curvature domain to reduce the computational cost in searching the configuration of the CTRs. With our formulation, we model the curvature control of the CTR to find the optimal translation of each tube and then search for the rotation of the tubes to fit the target shapes. We demonstrate our method using sets of different target paths. The computational time per frame, ranging between 0.1 to 0.3 seconds across all experiments, highlights the efficiency of our approach in aligning the complete shape of the CTR with specified paths. Notably, for time-varying trajectories that could be reproduced by the CTR with its maximum deployment length reaching 150 mm, the root mean square error and median error were 0.98mm and 0.46mm, respectively. Note to Practitioners—This paper presents a novel approach for controlling stiffness-dominant CTRs, such that their entire shape consistently attempts to approximate target curves over time. This is crucial for applications such as navigation in confined anatomical spaces. Considering the differential geometry of these CTR shapes, we propose operating in the curvature domain. We model the curvature control of the CTR to determine the optimal translation for each segment, followed by searching for the rotation of the segments to fit the target shape. Our method avoids costly and computationally intensive full morphology evaluations while also achieving superior control accuracy, making it feasible for practical use in robotic surgery. In fact, this solution could be implemented in robot-assisted minimally invasive surgical platforms. Future work could explore adaptive modeling to address more complex clinical conditions, such as torsional deformations or variable tissue stiffness, or incorporate shape sensing for closed-loop control. Received 11 December 2024; revised 10 March 2025; accepted 11 May 2025. Date of publication 16 May 2025; date of current version 28 May 2025. This article was recommended for publication by Associate Editor C. Dai and Editor H. Moon upon evaluation of the reviewers’ comments. This work was supported in part by NSFC under Grant 92148205 and Grant 62133009, in part by the Natural Science Foundation of Jiangsu Province Major Project under Grant BK20232008, in part by Jiangsu Key Research and Development Plan under Grant BE2023023-4, in part by the Joint Fund Project under Grant 8091B042206, and in part by the Fundamental Research Funds for the Central Universities. (Corresponding author: Lifeng Zhu.) The authors are with the State Key Laboratory of Digital Medical Engi- neering, Jiangsu Key Laboratory of Robot Sensing and Control, School of Instrument Science and Engineering, Southeast University, Nanjing 210096, China (e-mail: lfzhulf@gmail.com). This article has supplementary downloadable material available at https://doi.org/10.1109/TASE.2025.3570861, provided by the authors. Digital Object Identifier 10.1109/TASE.2025.3570861

Index terms

Surgical Robotics: Steerable Catheters/Needles Surgical Robotics: Planning Modeling Control and Learning for Soft Robots

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