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Generalizable and Fast Surrogates: Model Predictive Control of Articulated Soft Robots Using Physics-Informed Neural Networks

Tim-Lukas Habich, Aran Mohammad, Simon F. G. Ehlers, Martin Bensch, Thomas Seel, Moritz Schappler

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Key figure (auto-extracted from paper)
PINNs enable real-time, generalizable surrogate modeling for soft robot MPC, outperforming both black-box networks and first-principles models in speed and extrapolation.
Physics-informed neural networks soft robotics model predictive control surrogate modeling real-time control generalization

Problem

First-principles models are computationally too slow for real-time control, while black-box learned models fail to generalize to unseen system changes and require extensive real-world data.

Approach

The authors train physics-informed neural networks using minimal real-world data from a single operating domain, embedding governing physical laws as constraints to force the model to extrapolate accurately to new dynamics.

Key results

  • PINN prediction speed exceeds accurate first-principles models by up to 467x with only slightly reduced accuracy.
  • PINN demonstrates high generalizability to unseen dynamics (changed payload and orientation) compared to recurrent neural networks.
  • Enables real-time nonlinear model predictive control (NMPC) at 47 Hz with accurate position tracking in dynamic experiments.
  • Achieves robust control performance without retraining the model or retuning the controller across different system domains.

Why it matters

Provides a scalable, data-efficient modeling framework that bridges the accuracy-speed-generalization gap, enabling real-time MPC for complex soft robots in dynamic real-world environments.

Abstract

Soft robots can revolutionize several applications with high demands on dexterity and safety. When operating these systems, real-time estimation and control require fast and accu- rate models. However, prediction with first-principles (FP) models is slow, and learned black-box models have poor generalizability. Physics-informed machine learning offers excellent advantages here, but it is currently limited to simple, often simulated systems without considering changes after training. We propose physics-informed neural networks (PINNs) for articulated soft robots (ASRs) with a focus on data efficiency. The amount of expensive real-world training data is reduced to a minimum — one dataset in one system domain. Two hours of data in different domains are used for a comparison against two gold- standard approaches: In contrast to a recurrent neural network, the PINN provides a high generalizability. The prediction speed of an accurate FP model is exceeded with the PINN by up to a factor of 467 at slightly reduced accuracy. This enables nonlinear model predictive control (MPC) of a pneumatic ASR. Accurate position tracking with the MPC running at 47 Hz is achieved in six dynamic experiments.

Index terms

Modeling Control and Learning for Soft Robots Model Learning for Control Optimization and Optimal Control Physics-Informed Machine Learning

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