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Experimental Validation of a Motor�SMA Hybrid Actuation for Lightweight Wearable Robot

Jeongae Bak, Kyungjun Choi, Hyunmok Jung, Hyunuk Seo, DAEHYUN KIM

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Key figure (auto-extracted from paper)
Pairing electric motors with shape memory alloys adds approximately 3 N·m of assistive torque to wearable robots without significantly increasing system weight.
wearable robots hybrid actuation shape memory alloys assistive torque lightweight design SMA actuators

Problem

Conventional motor-driven wearable robots are often too heavy and lack sufficient torque for daily assistance, while lightweight artificial muscle alternatives suffer from limited force output and slow response. This creates a critical gap in developing portable, high-performance wearable robotic systems.

Approach

The authors designed a parallel hybrid actuation module that integrates a standard electric motor with a shape memory alloy (SMA) linear actuator, converting the SMA's contraction into rotational assistive torque via a wire-roller mechanism.

Key results

  • Hybrid actuation delivers ~3 N·m additional assistive torque across varying load conditions
  • SMA torque contribution aligns with theoretical contraction force predictions
  • Effective load sharing achieved without requiring larger motors or added system weight
  • Experimental testbed successfully validates the feasibility of the hybrid strategy

Why it matters

This hybrid strategy provides a practical pathway for engineers and rehabilitation specialists to build lighter, higher-torque wearable robots for elderly care and mobility assistance.

Abstract

Conventional motor-driven wearable robots often suffer from increased weight and limited torque output. To address this issue, this study proposes a motor–SMA hybrid actuation approach that combines the advantages of electric motors and shape memory alloy (SMA) actuators. A dedicated testbed was developed to evaluate the proposed method under varying load conditions. Experimental results show that the SMA actuator provides additional assistive torque of approximately 3 N·m compared to motor-only operation, without significant increase in system weight. These results demonstrate the feasibility of hybrid actuation for achieving lightweight and high-performance wearable robotic systems.

Index terms

Actuation and Joint Mechanisms Wearable Robotics Soft Sensors and Actuators

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